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Category Archives: Testing

LoRa — When a Little Data Needs to Travel a Long Way

Not every connected product needs Wi-Fi, Bluetooth or a mobile data connection when LoRa is an option.

Sometimes the requirement is much simpler: send a relatively small amount of information, use very little power, cover a considerable distance and do it reliably without adding significant cost or infrastructure.

In those circumstances, LoRa can be a remarkably effective solution.

Long range without high power

LoRa — short for Long Range — is a low-power radio technology designed specifically for applications where relatively small amounts of data need to be transmitted over much greater distances than would normally be practical with technologies such as Bluetooth or Wi-Fi but it still enjoys the advantage of licence free operation.

At Arrow Technical we have used LoRa in real applications and carried out our own range testing. Under suitable conditions, we have achieved reliable communication at distances of up to approximately 4 km at the full data rate.

That is an impressive distance for a small, low-cost radio module operating at very modest power levels.

Of course, radio range always depends upon the environment. Buildings, terrain, antenna positioning, interference and installation details all have an effect. But even where maximum range isn’t required, LoRa’s generous link budget can provide something equally valuable: robust communications at shorter distances in less-than-ideal conditions.

The trade-off is data rate

There is no magic involved. LoRa achieves its combination of range, robustness and low power consumption partly by accepting relatively low data rates.

If you need to stream video, audio or large quantities of data, LoRa is clearly the wrong technology.

But many electronic products don’t need to do that.

A remote sensor might only need to report a temperature, level, pressure, alarm condition or equipment status periodically. A control system may only need to transmit a few bytes to operate an actuator or confirm that something has happened.

For applications like these, sacrificing bandwidth that isn’t needed in exchange for greater range and lower power consumption can be an excellent engineering trade-off.

Designed for applications where batteries need to last

Low power consumption becomes particularly important when both ends of a wireless system need to operate from batteries.

Applications we have developed using LoRa where both parts needed to be battery powered, had a target operating life measured in years rather than days or weeks.

LoRa lends itself particularly well to these types of application. Devices can remain in very low-power states for much of the time, waking when necessary to exchange relatively small amounts of information before returning to sleep.

This can make applications practical where regularly changing or recharging batteries would be inconvenient, expensive or simply unrealistic.

Useful in difficult and hazardous environments

Low-power operation can have advantages beyond simply extending battery life.

It can also be particularly valuable when designing equipment for difficult or hazardous environments. In applications requiring intrinsically safe equipment, controlling the amount of electrical energy available within the equipment is a fundamental part of the design.

At Arrow Technical we are currently working on LoRa-based equipment for which intrinsic safety certification is required in several international regions. Certification is underway as the products are progressing through that process.

LoRa does not itself make a product intrinsically safe — the complete product electronic design, including its energy storage, circuitry, component selection, PCB design and construction, has to be designed and assessed accordingly.

However, the very low power requirements possible with LoRa can make it an attractive communications technology when developing battery-powered equipment for these demanding environments.

LoRa doesn’t necessarily mean LoRaWAN

LoRa and LoRaWAN are sometimes used as though they mean the same thing, but there is an important distinction.

LoRa is the underlying radio technology. LoRaWAN is a networking protocol built around it, allowing devices to communicate through gateways and potentially onwards to internet or cloud services.

For some applications LoRaWAN is exactly what is required.

For others, a much simpler direct LoRa point-to-point or local network may be preferable. If all that is required is for a handful of devices to communicate across a site, there may be little benefit in adding unnecessary network infrastructure or cloud services.

As always, the right solution depends upon what the product actually needs to do and Arrow Technical are experienced and well placed to advise how best to deploy it.

Choosing the technology to suit the problem

LoRa isn’t a replacement for Wi-Fi, Bluetooth, Matter, cellular communications or other wireless technologies. They each solve different problems.

But where the requirements include:

  • relatively small amounts of data;
  • very low power consumption;
  • battery operating life potentially measured in years;
  • long communication distances;
  • robust operation;
  • relatively low hardware cost; and
  • little or no existing communications infrastructure,

LoRa deserves serious consideration.

The important part of designing a wireless product isn’t choosing the newest or most fashionable technology. It is choosing the technology whose characteristics best match the application.

At Arrow Technical, we have practical experience designing LoRa communications into electronic products — including battery-powered tracking systems, low-power product design and real-world long-range testing.

If you have a product that needs to communicate reliably over a significant distance — particularly where power, cost or the operating environment present additional constraints — send us the requirements and let our engineers take a look. LoRa may provide a much simpler solution than you expect.

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Advanced Test Services

We are already well known for developing advanced electronic products for numerous blue-chip clients. Most people are aware that we design products from an early idea to a fully working prototype. However, fewer people are aware that our technical services extend way beyond the creation of a prototype and that we follow the project through to volume PCB Assembly (PCBA).

Most modern products which are sold in the UK, EU and further afield such as the Middle East, Australasia and Northern America must be tested to various national standards which apply in each geographical region around the world, and this can be extremely expensive to the uninitiated.

Arrow Technical have been advising clients how to meet the different technical standards, such as UKCA, CE, UL and ISO for many years and we work closely with several test houses who provide qualified test reports, traceable to national standards, to prove the product under test does indeed meet the appropriate standards required for sales into a specific market.  We also prepare Technical Construction Files as some product types require – especially electronic ones.

Testing to national standards is a time consuming and expensive process and it is only valid when done on a production ready sample as will be sold. It is not unusual, for some people to consider their electronic product’s compatibility only right at the end of the design process when the cost of making any late alterations to the electronic design or PCB layout adds precious time and additional cost to the overall process of making the product meet the required standard.

Using our in-house test facility, we can design and test the performance of the product for EMC compatibility, electrical safety and general UL compatibility from the start and if we spot anything unusual then we have plenty of time to identify the problem and fix it.  When we are happy that the product meets our in-house pre-compliance tests then we are reasonably certain that we will get a satisfactory result when the final product is submitted to a (expensive) certified test house.

RF Emissions

RF Emissions Spectrum

 

Depending on the product type, we also do reliability testing such the example shown below.  Functionaly and visually, the prototype worked perfectly but when viewed by our thermal imaging system then an undesireable hot-spot became apparent.  After about half an hour of testing we measured temperatures up to 130C which would degrade the component over time and it would eventually fail.  After the redesign we only recorded temperatures around 50C which would extend the product life significantly.

 

PCB Assembly (PCBA)

Visual Image

PCB With 130C Hotspot

Thermal Image with 130C Hot-Spot

PCBA

No Hotspot

 

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